In 2025, a leading high-end furniture manufacturer supplying premium retail outlets across London and other exclusive UK locations made the strategic decision to bring their entire finishing process in-house. Previously outsourcing their finishing operations, the company wanted greater control, improved consistency, and protection against rising logistics costs.
With the majority of their products comprising flat panel structures, the project scope naturally leaned towards an automated flat-bed spray line rather than a traditional enclosed spray room requiring manual hanging on conveyor tracks. After exploring their options, an automated spray line quickly became the preferred solution offering, efficiency, repeatability and scalability.
Working in partnership with Venjakob, we were able to deliver a fully bespoke finishing solution designed to transform their production capabilities.
Project Objectives
From a finishing perspective, quality was non-negotiable. Supplying high-end retail environments meant every panel needed to meet exceptional aesthetic standards.
The manufacturer wanted to achieve:
- Complete control over their finishing process
- Consistent, repeatable high-quality finishes
- Increased production efficiency
- Reduced dependency on external finishing providers
- Long-term savings
Once set up for a shift, the automated VEN Spray Smart line was able to deliver total consistency whilst ensuring every panel received identical application, coverage and care. In luxury manufacturing, consistency is everything.
Why Venjakob Was the Right Solution
As a business with no prior in-house painting experience, the manufacturer needed more than just machinery, they required guidance, expertise and long-term support.
Through our partnership with Venjakob, a range of advanced finishing systems were explored and tailored to meet the customer’s specific needs. Venjakob’s extensive experience in designing bespoke finishing lines meant the solution was engineered around:
- Production targets
- Available floor space
- Product dimensions
- Future scalability
Detailed site visits and technical drawings allowed the customer to clearly visualise how their facility would evolve into a high-performance, revenue-driving paint shop.
Our Added Value as UK Partner
The collaboration between us and Venjakob operated seamlessly, with joint site visits, shared planning and coordinated project management.
Installing an automated spray line requires more than placing machinery on the shop floor. The equipment needed to be housed within a controlled, dust-free environment to guarantee flawless results. This is where our Total Paint Shop Support team truly added value.
With extensive knowledge of what “good” looks like in a fast-paced paint shop, we were able to deliver a complete package whilst eliminating headaches, reducing risk and ensuring the customer could focus on daily production without distraction.
Overcoming Project Challenges
The primary challenge was spatial.
The new paint shop was situated on a mezzanine floor, creating strict height restrictions. With the machine set at a fixed height and additional extraction systems required, tolerances were tight, leaving virtually no margin for floor level variation or installation error.
Through close collaboration between the design team and installation engineers, a precise execution plan was developed and delivered flawlessly. Despite the technical constraints, the installation was completed to specification.
Installation Process
Overall, installation was seamless for the customer.
The only minor challenge was that commissioning fell over the Christmas period, creating some scheduling pressures. However, careful coordination ensured that the new state-of-the-art paint shop was fully operational on the agreed date.
Ongoing Support & Total Paint Shop Partnership
Our dedicated team managed the project from concept to completion, coordinating all involved parties and maintaining clear communication throughout.
Post-installation, we continue to provide:
- Ongoing technical support
- Paint supply tailored to the automated system
- Full consumable provision
- Process optimisation advice
This ensures the automated line continues operating at peak performance, delivering reliable, repeatable, high-end finishes every day.
Why UK & Ireland Manufacturers Should Consider Venjakob Through Ultrimax
For manufacturers looking to eliminate bottlenecks, increase production capacity and future-proof their finishing operations, an automated solution offers transformational potential.
A well-designed spray line:
- Never becomes a production bottleneck
- Delivers consistency shift after shift
- Enables scalable growth
- Protects premium product quality
When combined with our responsive team, knowledgeable support and ability to adapt quickly to customer needs, the result is a finishing operation built for long-term success.
If you’re ready to scale production, improve consistency and take full control of your finishing process, contact us today to find out if a bespoke Venjakob solution can transform your paint shop into a true revenue-generating asset.